Custom High Torque Planetary Gearbox

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  • Industrial Application Case

    Product Introduction 

    SGR high torque planetary gearboxes are designed for industrial and heavy-duty machinery that requires high torque transmission, high load capacity and reliable operation under demanding working conditions.

    The planetary gear configuration distributes the transmitted load across multiple planet gears, allowing the gearbox to deliver high output torque while maintaining a compact and robust design. SGR N Series planetary gear reducers are engineered for stable power transmission, low operating noise and long service life.

    A wide range of transmission ratios, mounting configurations and output shaft designs are available to meet different equipment requirements. SGR also provides OEM and customized planetary gearbox solutions based on the required torque, speed, mounting dimensions and mechanical interface.



    Technical Specifications 

    Parameter Specification
    Transmission Ratio 3.15–9000
    Input Power 0.25–55 kW
    Permissible Torque ≤ 800,000 N·m
    Output Speed 0.425–445 rpm
    Mounting Options Flange, foot or shaft mounting
    Gearbox Series N Series
    Number of Stages 1–5
    Output Shaft Options Keyed cylindrical shaft, splined shaft, hollow shaft with shrink disc, splined hollow shaft
  • Specification

    Key Features of SGR High Torque Planetary Gearboxes 

    • High Torque Transmission 

      The planetary gear arrangement distributes the transmitted load across multiple planet gears, providing high load-carrying capacity and reliable torque transmission in a compact gearbox design.

    • High Load Capacity for Heavy-Duty Applications 

      SGR planetary gearboxes are designed for demanding industrial applications where high torque, heavy loads and continuous operation are required.

    • Robust N Series Design 

      The N Series features a rigid nodular cast iron housing designed to provide structural strength and reliable support for the internal transmission components.

    • Multiple Output Shaft Configurations 

      Different output shaft designs are available, including keyed cylindrical shafts, splined shafts, hollow shafts with shrink discs and splined hollow shafts.

    • Flexible Mounting Options 

      Depending on the equipment configuration, SGR planetary gearboxes can be supplied with flange, foot or shaft mounting arrangements.

    • Low Noise and Stable Operation 

      Precision gear manufacturing and strict quality control help ensure smooth power transmission, low operating noise and stable performance during long-term operation.


    Why Choose SGR High Torque Planetary Gearboxes? 

    • High Torque Capacity 

      The planetary transmission distributes load across multiple planet gears, providing high torque capacity in a compact configuration.

    • Designed for Heavy-Duty Equipment 

      SGR planetary gearboxes are developed for industrial machinery operating under high loads and demanding working conditions.

    • Wide Configuration Range 

      Different transmission ratios, mounting arrangements, output shafts and gearbox configurations are available for different applications.

    • OEM & Custom Engineering 

      SGR can customize planetary gearboxes according to torque, speed, ratio, mounting dimensions, shaft configuration and other technical requirements.

    • In-House Manufacturing 

      SGR integrates engineering design, machining, assembly, quality control and testing within its own manufacturing system.

    • Strict Quality Control 

      Gearbox components and finished products undergo inspection and testing throughout the manufacturing process to ensure consistent quality and reliable performance.

  • SGR Manufacturing Capabilities 

    • Full-Cycle Manufacturing

    • Modern Manufacturing Facility

    • High-Precision Gear Inspection

    • Precision Quality Control

    • Product Testing

    • Reliable Export Packaging

    • Certifications & Quality Control 

      SGR maintains strict quality control throughout the manufacturing process, from material inspection and machining accuracy checks to gearbox assembly and final testing.
      SGR is certified to ISO 9001 and has obtained approval from the Russian Maritime Register of Shipping (RS) for applicable areas, demonstrating our commitment to consistent product quality and reliability.
      Each gearbox undergoes comprehensive quality inspection before shipment to help ensure stable performance and long service life in demanding industrial applications.

      Russian Maritime Register of Shipping (RS)

      International production quality management system(ISO)



      Individual Engineering Solutions 

      Every industrial machine has different torque, speed, installation and operating requirements. Therefore, selecting the right planetary gearbox requires more than simply matching a model number.
      SGR engineers can assist customers in selecting or customizing a planetary gearbox according to output torque, transmission ratio, input power, input and output speed, mounting configuration, shaft dimensions and operating conditions.
      For existing equipment, SGR can also analyze the original gearbox and develop a suitable replacement or upgraded solution based on the actual mechanical requirements.

    • Optional

      SGR N Series planetary gear reducers have been successfully applied to key drive systems of agricultural and livestock machinery in Argentina.

      Agricultural equipment operating in South America can face challenging conditions, including high dust levels, strong vibration and significant temperature differences between day and night. These conditions place additional demands on the reliability and durability of the transmission system.

      The N Series planetary gearbox uses high-quality 20CrMnTi alloy steel gears processed through carburizing, quenching and precision grinding. The planetary transmission design provides multi-tooth engagement, balanced load distribution and high transmission rigidity.

      This enables the gearbox to maintain stable and reliable operation under heavy and continuous working conditions, including applications such as forage harvesting and silage baling.

      The gearbox also features an enclosed design that helps protect internal gears and bearings from external contaminants and moisture. Precision grinding and tooth profile modification help reduce gear meshing noise and localized stress, contributing to smoother operation and longer service life.

      SGR high torque planetary gearboxes are designed for industrial and heavy-duty equipment requiring reliable torque transmission, high load capacity and stable operation.

      Applications include:

      • Cranes and Lifting Equipment
      • Slewing Mechanisms
      • Drilling Equipment
      • Mining Machinery
      • Heavy-Duty Industrial Machinery
      • Construction Equipment
      • Agricultural and Livestock Machinery


    • Specification

      Why Use a Planetary Gearbox for High-Torque Applications? 

      Heavy-duty industrial machinery often requires high output torque while maintaining a compact transmission structure. Conventional gearbox designs may require larger dimensions when handling the same torque level.

      A planetary gearbox solves this challenge by distributing the transmitted load across multiple planet gears and providing multiple points of gear engagement. This allows a relatively compact gearbox to transmit high torque and withstand demanding loads.

      For this reason, high torque planetary gearboxes are widely used in industrial machinery where torque density, load capacity, reliability and installation space are important considerations.

      The appropriate gearbox should be selected according to the required output torque, transmission ratio, input power, output speed, mounting configuration and operating conditions.



      OEM & Replacement Planetary Gearbox Solutions 

      SGR provides customized planetary gearbox solutions for OEM manufacturers, equipment upgrades and gearbox replacement projects.
      Our engineers can configure or customize the gearbox according to the required transmission ratio, input power, input and output speed, output torque, shaft configuration, mounting dimensions and operating conditions.
      For replacement projects, customers can provide the existing gearbox model, technical specifications, drawings or photos. SGR engineers can evaluate the original gearbox and propose a suitable planetary gearbox replacement solution.
      SGR planetary gearboxes can also be considered as alternatives to selected imported gearbox brands for industrial equipment, subject to technical evaluation and interface compatibility.

    • Optional

      FAQ 


      1. What is a high torque planetary gearbox used for?
       

      High torque planetary gearboxes are used in industrial and heavy-duty machinery where high output torque, high load capacity and reliable power transmission are required. Typical applications include cranes, lifting equipment, slewing mechanisms, drilling equipment, mining machinery, construction equipment and agricultural machinery.


      2. What is the maximum torque of SGR planetary gearboxes?

      The permissible torque of the applicable SGR planetary gearbox range can reach 800,000 N·m. The actual gearbox selection depends on the required torque, transmission ratio, speed, duty cycle and operating conditions.


      3. What transmission ratios are available?

      The current SGR N Series range covers transmission ratios from 3.15 to 9000, depending on the gearbox configuration and number of stages.


      4. How do I select a high torque planetary gearbox?

      Key selection parameters include output torque, transmission ratio, input power, input speed, output speed, mounting configuration, shaft dimensions, duty cycle and operating environment. SGR engineers can assist with technical selection based on your equipment requirements.


      5. Can SGR customize a planetary gearbox?

      Yes. SGR provides OEM and customized planetary gearbox solutions. Options can be adapted according to transmission ratio, shaft configuration, mounting dimensions and other technical requirements.


      6. Can SGR replace an existing imported planetary gearbox?

      Yes. SGR can evaluate existing planetary gearboxes for replacement or equipment upgrade projects. Customers can provide the original gearbox model, drawings, technical specifications or photos for technical evaluation.


      7. What output shaft configurations are available?
       

      SGR N Series planetary gearboxes can be configured with keyed cylindrical shafts, splined shafts, hollow shafts with shrink discs and splined hollow shafts.


      8. How many stages are available?
       

      Depending on the required transmission ratio and gearbox configuration, SGR planetary gearboxes are available in different stage configurations, including 1-stage to 5-stage designs.

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    About
    Shanghai SGR Heavy Industry Machinery Co., Ltd.
    Shanghai SGR Heavy Industry Machinery Co., Ltd. is China High Torque Planetary Gearbox Manufacturers and Custom High Torque Planetary Gearbox Company. The company focuses on gear transmission, following the industry trend towards compact, modular, standardized designs with low vibration and low noise. After more than 10 years of deep engagement in the field of gear transmission, we have established a research and development team composed of PhDs and senior engineers. They have successfully developed the Planetary Gearbox, the Four-Axis Linkage Complex Profile Grinding Machine, and the Planar Double-Enveloping Worm Gear Optimization Design System.
    Equipped with advanced machinery such as CNC machines, the domestically innovated Toroidal Worm and Hob Measuring Instrument (a first in China), 3D Measuring Machines, and a Power and Efficiency Test System for Gearboxes, the company has formed a specialized system that integrates design, production, and technical services.
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