1. Daily inspection(I) Appearance inspectionRegularly check the appearance of the double-enveloping worm gearbox to see if there is any obvious deformation, cra...
READ MORE1. Daily inspection(I) Appearance inspectionRegularly check the appearance of the double-enveloping worm gearbox to see if there is any obvious deformation, cra...
READ MOREGear reducer It refers to a mechanical device that reduces the input speed and increases the output torque through the meshing transmission between the...
READ MOREIn the family of mechanical transmission devices, the planetary gear reducer is like a dazzling pearl, shining brightly and attracting the attention of the mach...
READ MOREGear reducers are the joints in the machine world. Without the operation of gear reducers, everything will come to a standstill. The precise, quiet and reliable...
READ MOREIn order to maintain and service the angle planetary gear reducer to extend its service life, combined with the expertise and experience of Shanghai SGR Heavy Industry Machinery Co., Ltd. (hereinafter referred to as SGR), the following are some key maintenance and maintenance recommendations:
1. Regular inspection and lubrication
Selection and replacement of lubricating oil: SGR recommends the use of high-quality lubricating oil suitable for the specific application environment. Regularly check the cleanliness and oil level of the lubricating oil and replace it regularly according to the manufacturer's recommendations. Using lubricating oil provided or recommended by SGR can ensure the best performance and life of the reducer.
Cleanliness of the lubrication system: It is crucial to keep the lubrication system clean. Clean the lubrication system regularly to remove impurities and sediments to prevent them from damaging the gears and bearings.
2. Inspection of gears and bearings
Gear wear and meshing: Regularly check the wear and meshing of the gears. If the gears are found to be severely worn or poorly meshed, they should be adjusted or replaced in time to avoid further damage.
Lubrication and wear of bearings: Bearings are key components in reducers, and their lubrication and wear directly affect the performance of the reducer. Check the lubrication and wear of the bearings regularly to ensure that the bearings are in good working condition.
3. Cleaning and protection
Keep clean: Clean the reducer housing and interior regularly to remove dust, dirt and other impurities. This helps maintain the heat dissipation performance of the reducer and prevent corrosion.
Protective measures: Ensure that the reducer takes appropriate protective measures during installation and use, such as installing protective covers, using dustproof pads, etc., to prevent dust, moisture and other contaminants from entering the reducer.
4. Temperature monitoring
Temperature monitoring: Monitor the temperature of the reducer regularly to ensure that it is within the normal operating range. Excessive temperature may indicate problems such as overload, poor lubrication or failure of the cooling system.
Cooling system: If the reducer is equipped with a cooling system, check its working condition regularly to ensure that the cooling effect is good.
5. Professional training and technical support
Professional training: SGR recommends professional training for operators and maintenance personnel to ensure that they understand the structure, working principle and maintenance requirements of the reducer. This helps to improve the operating efficiency and reliability of the reducer.
Technical support: If you encounter any maintenance or maintenance problems, contact SGR's technical support team in time. SGR has a R&D team composed of PhDs and senior engineers who can provide professional technical support and solutions.