Wholesale Single-Stage Toroidal Worm Gear Reducer

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Why Choose Us

● We are a professional industrial gearbox solution research and development design manufacturer with more than 15 years of experience that will support you with more competitive technical and price support.

● We have rich application experience to provide you with more professional, precise, and better service support

● High-grand components and strict product quality control procedures offer reliable product quality.

● We have years of exporting experience to decades of regions worldwide, and multi-competitive shipping choices, which can give you more reliable, fast, and cost-effective shipping.

● TUV CE approved test item based on IEC 61000 AND IEC 62477 series standards

SGR Gearboxes Projects
  • SGR gearboxes are used in garbage salvage boats and waterweed salvage boats

    SGR gearboxes are used in garbage salvage boats and waterweed salvage boats

  • SGR gearboxes are used in mud pumps

    SGR gearboxes are used in mud pumps

  • SGR gearboxes are used in crushers and shredders

    SGR gearboxes are used in crushers and shredders

  • SGR gearboxes are used in lead-acid battery plate rolling

    SGR gearboxes are used in lead-acid battery plate rolling

  • SGR gearboxes are used in cranes and construction cranes.

    SGR gearboxes are used in cranes and construction cranes.

  • SGR gearboxes are used in trenchless horizontal directional drillings.

    SGR gearboxes are used in trenchless horizontal directional drillings.

  • SGR gearboxes are used in palm oil equipment.

    SGR gearboxes are used in palm oil equipment.

  • SGR gearboxes are used in palm oil equipment.

    SGR gearboxes are used in palm oil equipment.

SGR Factory
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SGR Gearboxes On Exhibition
  • SGR gearboxes on PTC ASIA 2024

    SGR gearboxes on PTC ASIA 2024

  • SGR gearboxes on PTC ASIA 2024

    SGR gearboxes on PTC ASIA 2024

  • SGR gearboxes on PTC ASIA 2024

    SGR gearboxes on PTC ASIA 2024

  • SGR gearboxes on PTC ASIA 2024

    SGR gearboxes on PTC ASIA 2024

  • SGR gearboxes on bauma CHINA2024

    SGR gearboxes on bauma CHINA2024

  • SGR gearboxes on bauma CHINA 2024

    SGR gearboxes on bauma CHINA 2024

  • SGR gearboxes on bauma CHINA 2024

    SGR gearboxes on bauma CHINA 2024

  • SGR gearboxes on bauma CHINA 2024

    SGR gearboxes on bauma CHINA 2024

  • SGR gearboxes on ITTC2024

    SGR gearboxes on ITTC2024

  • SGR gearboxes on ITTC2024

    SGR gearboxes on ITTC2024

  • SGR gearboxes on ITTC2024

    SGR gearboxes on ITTC2024

  • SGR gearboxes on ITTC2024

    SGR gearboxes on ITTC2024

  • SGR gearboxes on DMP2023

    SGR gearboxes on DMP2023

  • SGR gearboxes on DMP2023

    SGR gearboxes on DMP2023

  • SGR gearboxes on DMP2023

    SGR gearboxes on DMP2023

  • SGR gearboxes on DMP2023

    SGR gearboxes on DMP2023

  • SGR gearboxes on PTC ASIA2023

    SGR gearboxes on PTC ASIA2023

  • SGR gearboxes on PTC ASIA2023

    SGR gearboxes on PTC ASIA2023

  • SGR gearboxes on PTC ASIA2023

    SGR gearboxes on PTC ASIA2023

  • SGR gearboxes on PTC ASIA2023

    SGR gearboxes on PTC ASIA2023

FAQ
  • Q. What is a gear reducer or gearbox?

    A gear reducer,also commonly know as a gearbox, is a mechanical device used to increase torque while decreasing speed between two rotating shafts. This change in speed-to-torque ratio allows machines to operate more efficiently and safely.

     

  • Q. What are the benefits of using a SGR gear reducer?

    SGR gear reducers are known for their reliability, efficiency, and durability. They offer superior performance and are crafted using cutting-edge technology, which makes them suitable for a wide range of industrial and mechanical applications.

     

  • Q. How shall I select the right gear reducer for my requirements?

    When selecting a gear reducer, consider factors such as the required speed and torque output, the operating environment, and the type of motor or machinery it will be connected to.  You can also directly consult SGR technical expert.

     

  • Q. Can gear reducers be used in high-temperature environments?

    Most gear reducers can handle a range of operating conditions, extremely high temperatures may affect their performance and lifespan. Special high-temperature gear reducers are available for such environments.

     

  • Q. How shall I maintain gear reducer after I buy it from SGR?

    Regular inspection, lubrication, and replacement of worn parts are key to maintaining your speed reducer. SGR provides guidelines for maintenance when you buy gear reducers.

  • Q. What happens if a gear reducer fails?

    Failure of a gear reducer can lead to a reduction in machinery efficiency, excessive noise, and even machinery breakdown. Regular maintenance and inspections can prevent most failures.

  • Q. Where can I buy SGR gear reducers?

    SGR gear reducers can be purchased directly from SGR factory. Request a quote or contact us at any time.

  • Q. How long does a SGR gear reducer last?

    With proper maintenance and under normal operating conditions, SGR gear reducers can last for many years. The exact lifespan depends on usage and environmental factors.

  • Q. Are SGR reducers customizable?

    Yes, SGR offers custom solutions to meet unique operational requirements in different industries. If you need customized reducer solutions, feel free to contact with us.

  • Q. Does SGR have own factory?

    Yes, SGR has its own factory with the area of 15000㎡.

About
Shanghai SGR Heavy Industry Machinery Co., Ltd.
Shanghai SGR Heavy Industry Machinery Co., Ltd. is China Single-Stage Toroidal Worm Gear Reducer Suppliers and Wholesale Single-Stage Toroidal Worm Gear Reducer Exporter. The company focuses on gear transmission, following the industry trend towards compact, modular, standardized designs with low vibration and low noise. After more than 10 years of deep engagement in the field of gear transmission, we have established a research and development team composed of PhDs and senior engineers. They have successfully developed the Planetary Gearbox, the Four-Axis Linkage Complex Profile Grinding Machine, and the Planar Double-Enveloping Worm Gear Optimization Design System.
Equipped with advanced machinery such as CNC machines, the domestically innovated Toroidal Worm and Hob Measuring Instrument (a first in China), 3D Measuring Machines, and a Power and Efficiency Test System for Gearboxes, the company has formed a specialized system that integrates design, production, and technical services.
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Single-Stage Toroidal Worm Gear Reducer Industry knowledge

Single-Stage Toroidal Worm Gear Reducer Manufacturer

Shanghai SGR Heavy Industry Machinery Co., Ltd. — precision-engineered toroidal worm gear reducers for demanding industrial applications.

We are a China-based Single-Stage Toroidal Worm Gear Reducer manufacturer specializing in double-enveloping worm gear technology. Our reducers deliver high torque density, smooth operation, and long service life for applications ranging from mining and construction to marine and renewable energy. With over 15 years of engineering experience and a dedicated R&D team, we provide both standard and fully customized solutions.

Our product range covers center distances from 100 mm to 710 mm with speed ratios i ≥ 10, designed to meet the most demanding industrial requirements. We focus on compact, modular, and standardized designs that reduce vibration and noise while maximizing efficiency.

Key Advantages:
  • High torque capacity and shock load resistance
  • Optimized tooth profile for increased contact area
  • Advanced materials and heat treatment for durability
  • Rigorous testing with in-house power and efficiency systems

Product Range and Configurations

Our single-stage toroidal worm gear reducers are available in multiple configurations to suit various installation and performance needs. We offer different mounting styles, shaft arrangements, and input options, including motorized versions.

Model Series Center Distance (mm) Speed Ratio Typical Application
C Series 100 – 710 i ≥ 10 Heavy-duty conveyors, mixers
High-Efficiency Series 125 – 500 10 – 60 Energy-sensitive processes
Heavy-Duty Series 200 – 710 10 – 100 Crushers, cranes, marine winches

Engineering and Design Capabilities

Our R&D team, including PhDs and senior engineers, has developed proprietary optimization systems for double-enveloping worm gear design. This ensures precise tooth geometry, maximum contact, and superior load distribution.

  • Optimized Tooth Profile: Increases load-carrying capacity and reduces wear.
  • Material Selection: High-quality alloy steel for worms, bronze for worm wheels.
  • Heat Treatment: Carburizing and quenching for surface hardness and core toughness.
  • Precision Machining: CNC grinding and hobbing ensure accuracy and repeatability.

Quality Assurance and Testing

We operate a comprehensive quality management system certified to ISO 9001. Each reducer undergoes rigorous inspection, including dimensional checks with coordinate measuring machines and performance testing on our power and efficiency test platform.

Our factory in Shanghai is equipped with advanced machinery, including CNC machining centers and specialized grinding machines, ensuring consistent quality and precision.

Applications and Industry Fit

Single-stage toroidal worm gear reducers are ideal for applications requiring high torque at moderate speeds, right-angle power transmission, and compact design. They are widely used in:

  • Mining and mineral processing (crushers, mills)
  • Construction machinery (cranes, hoists)
  • Marine and offshore (winches, steering gear)
  • Renewable energy (solar trackers, wind turbines)
  • Material handling (conveyors, elevators)
  • Industrial mixers and agitators

Customization and Integration Support

We understand that every application has unique requirements. Our engineering team works closely with you to customize shaft extensions, mounting flanges, input configurations, and even special materials for corrosive or high-temperature environments.

We also provide integration support, including motor adapters, backstops, and torque arms, ensuring seamless installation into your existing system.

Information We Use to Configure Your Solution

To prepare an accurate proposal, we need the following details:

  • Required output torque and speed
  • Input speed and motor type
  • Duty cycle and operating hours per day
  • Ambient conditions (temperature, humidity, corrosive elements)
  • Mounting orientation and space constraints
  • Any specific standards or certifications required

Installation, Maintenance, and Service

Each reducer is supplied with detailed installation and maintenance manuals. Our support team provides guidance on alignment, lubrication, and periodic inspections to maximize service life. We offer spare parts and after-sales service globally.

FAQs

What is the typical efficiency of your single-stage toroidal worm gear reducers?

Efficiency varies with ratio and load, but our optimized designs achieve up to 90% efficiency at favorable ratios, significantly higher than conventional worm gears.

Can you provide reducers for explosive atmospheres?

Yes, we can supply reducers with special seals, non-sparking materials, and appropriate certifications for hazardous environments. Please specify your zone classification.

What is your lead time for custom orders?

Lead time depends on complexity and quantity. Typically, standard models ship within 30 days, while custom designs may take 45-60 days. We confirm exact timelines in our quotation.

Do you offer a warranty?

All our gearboxes come with a 1-year warranty against manufacturing defects. We also provide extended warranty options for critical applications.

How do you ensure quality for large orders?

We implement strict process control and final inspection per batch. For large orders, we provide pre-shipment inspection reports and can arrange third-party verification if required.

Related Products and Categories

Our portfolio also includes View More, View More, View More for applications with different operating ranges, interfaces or integration requirements.

WhatsApp: +86 188 1807 0282